Sensors
Sensors measure physical properties, and convert their measurements into electrical signals to be captured by the data logger and used for running the vehicle, diagnosing the vehicle, verifying that the vehicle is running properly, and/or helping to tune the vehicle.
Contents
Sensor Types
Sensing location/movement of vehicle
These sensors are used to tell where the vehicle is, and how it is moving. Dataloggers often have some or more of these sensors built in. With these sensors, where they are mounted on the car may change how useful the data is. For instance, you may find that you want to mount them as close to the center of gravity as possible.
Accelerometer
Measures its acceleration in one or more axes. This may or may not be the actual acceleration of the vehicle, depending on how it's mounted.
Gyroscope
Measures its angular velocity (change in an angle over time) on one or more axes. Again, you'll probably want these axes to line up with those of the vehicle.
Magnetometer
Measures the strength and direction of the magnetic field. Useful for measuring the yaw of the vehicle.
IMU
Standing for Inertial Measurement Unit, it measures orientation, velocity, and acceleration in all three axes, utilizing accelerometers, gyroscopes, and magnetometers.
GPS Receivers
Obtains GPS data. This is usually used for logging the position of the car, so that you can see where the car is going and compare lines through corners.
Sensing Movement of a Single Component
Hall Effect Sensors
Detect the presence of a magnetic field. These are typically switches, that are either on or off (i.e., not analog). These are most commonly used to detect and measure rotation, e.g. of a gear. Unlike a VR sensor, they require an external magnetic force.
Variable Reluctance Sensors
Known also as VR sensors, they detect a change in the magnetic field. Unlike hall effect sensors, they do not require an external magnetic field, so many OEMs use them for cam and crank position sensors.
Potentiometers
Variable resistor ladders that measure movement. The can be used as driver controls (e.g., for adjusting radio volume), or in linear form for measuring shock travel (among other uses).
Rotary Position Sensors
These act as more accurate rotary potentiometers. Often they are contactless, meaning they last much longer and for many more cycles than potentiometers do. These are useful as pedal position sensors and steering angle sensors.
Knock Sensors
Sensors that detect engine knocking. These will bolt directly to the engine block, and will usually come with the engine.
there are a buncha different kinds of knock sensors - i'll try to get something sketched out here this week -simon
O2 Concentration Sensors
O2 sensors measure how much oxygen is in the exhaust. This allows you to figure out the air-fuel ratio of the engine. Narrowband O2 sensors can only tell you if you are rich, lean, or at the stoichiometric efficiency of the engine, whereas wideband O2 sensors tell you your air-fuel ratio within a much broader range. Narrowband O2 sensors are usually used by the OEMs for troubleshooting catalytic converters, but most racecars use wideband O2 sensors to help tune the engine.
A wideband O2 sensor needs a wideband controller to connect to an ECU. Sometimes this is embedded inside the ECU, but sometimes it has to be purchased separately.
Potentiometers
Rotary Potentiometers
Linear Potentiometers
String Potentiometers
Pressure Sensors
Liquid Pressure Sensors
Air Pressure Sensors
Strain Gauges
Temperature Sensors
Liquid Temperature Sensors
Air Temperature Sensors
Infrared Temperature Sensors
Signal Types
Analog Sensors
2-Wire
3-Wire
Active
Digital Sensors
Pulsed
Pulsed sensors send a series of digital pulses where the frequency of the pulses represents the measurement value. Commonly seen in shaft speed sensors.
PWM
PWM sensors vary the width of pulses at a fixed frequency to represent the measurement value. A simple analog filter can allow a PWM sensor to be approximated into an analog signal.
Serial
Some "smart" sensors transmit their measurement value(s) over a communication protocol such as CAN Bus, I2C, or SPI. This allows multiple values to be transmitted without additional wiring.
Some Common Applications
Driver Training
| Sensor name | Use | Sensor type |
| GPS | Visualize and compare driving lines, visual aid for displaying data on an overlay of the course | GPS |
| Throttle position sensor (TPS) | Visualize and compare driver's throttle pedal control | Rotary position sensor or potentiometer |
| Accelerator pedal position sensor (APPS) | Visualize and compare driver's throttle pedal control | Rotary position sensor or potentiometer |
| Brake pressure sensor | Visualize and compare driver's braking | Liquid pressure sensor |
| Steering angle sensor | Visualize and compare driver's steering | Rotary position sensor or potentiometer |
Aerodynamics
| Sensor name | Use | Sensor type |
| Air pressure sensor |
Validating aero simulations | |
| Air speed sensor |
Calibrating downforce calculations for headwind | Pitot tube |
| Shock length sensor | Determining downforce at front vs. rear | Linear potentiometer |
Brakes
| Sensor name |
Use |
Sensor type |
| Brake pressure sensor (front and rear) |
Validate braking system design, determine brake bias |
Liquid pressure sensor |
Chassis
| Sensor name | Use | Sensor type |
| Strain gauges |
Validating chassis simulations |
Strain gauge |
Powertrain
| Sensor name |
Use |
Sensor type |
| Cam position | Determine ignition/fuel timing | VR sensor |
| Crank position | Determine ignition/fuel timing and determine engine speed (aka RPM) | VR sensor |
| Accelerator pedal position sensor (APPS) | Required for ETC | Rotary position sensor or potentiometer |
| Throttle position sensor (TPS) |
Required for ETC, helps determine how much fuel the engine needs | Rotary position sensor or potentiometer |
| Manifold/intake air pressure (MAP/IAP) |
Determines how much fuel the engine needs |
Air pressure sensor |
| Manifold/intake air temperature (MAT/IAT) |
Calibrates AFR for the temperature of the air |
Air temperature sensor |
| Coolant temperature (CLT) |
Verify that the engine isn't about to blow up, tune engine for cold start |
Liquid temperature sensor |
| Coolant pressure | Verify that the cooling system works, diagnosing problems | Liquid pressure sensor |
| Fuel pressure |
Verify that the fuel system works, diagnosing problems |
Liquid pressure sensor |
| Wideband O2 | Tuning the car, diagnosing misfires (AFR will appear higher if a misfire is occurring) | O2 sensor |
| Gear sensor | Display what gear the transmission is to the driver | IDK, CBR600's don't have these |
| Neutral switch | Tell the driver if they're in neutral or not | Switch |
| Rear wheel speed sensors |
Verify differential performance |
Hall effect, VR, inductive proximity sensor |
| Vehicle speed sensor (at transmission output) |
Verify differential performance, calculating what gear you're in | Hall effect sensor |
Suspension
| Sensor name |
Use |
Sensor type |
| Shock length sensor |
Suspension tuning |
Linear potentiometer |
| Strain gauges | Verify loads on suspension members |
Strain gauge |
| IMU | Suspension tuning |
IMU |