Difference between revisions of "FMEA"

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Failure Mode and Effect Analysis or <b>FMEA</b> is a structured method to analyze component and system reliability. It is a framework to look at how something fails (failure mode) and what happens when it does (failure effect).
 
Failure Mode and Effect Analysis or <b>FMEA</b> is a structured method to analyze component and system reliability. It is a framework to look at how something fails (failure mode) and what happens when it does (failure effect).
 
=Basics=
 
=Basics=
At a lay level, a FMEA should be a list of what-ifs, each "what-if" being looked at in multiple ways:
+
At a lay level, a FMEA should be a list of what-ifs, as in: "what if this part broke?". Each "what-if" being looked at in multiple ways:
 +
* How could this part break?
 
* What will happen to the car if this thing goes wrong?
 
* What will happen to the car if this thing goes wrong?
 
* How likely is this thing to go wrong?
 
* How likely is this thing to go wrong?
 
* What can we do to stop this?
 
* What can we do to stop this?
 +
 +
Additional detail can be included at whatever level of depth is deemed appropriate. Some further questions to ask include:
 +
* What could cause this failure?
 +
* What physically happens to the parts that are directly connected?
 +
* What happens to the functionality of the system that this is a part of?
 +
* To what extent is the functionality of the car effected?
  
 
=When to use FMEA=
 
=When to use FMEA=

Revision as of 12:02, 26 April 2024

Failure Mode and Effect Analysis or FMEA is a structured method to analyze component and system reliability. It is a framework to look at how something fails (failure mode) and what happens when it does (failure effect).

Basics

At a lay level, a FMEA should be a list of what-ifs, as in: "what if this part broke?". Each "what-if" being looked at in multiple ways:

  • How could this part break?
  • What will happen to the car if this thing goes wrong?
  • How likely is this thing to go wrong?
  • What can we do to stop this?

Additional detail can be included at whatever level of depth is deemed appropriate. Some further questions to ask include:

  • What could cause this failure?
  • What physically happens to the parts that are directly connected?
  • What happens to the functionality of the system that this is a part of?
  • To what extent is the functionality of the car effected?

When to use FMEA

Design Phase

Manufacturing Phase

Testing Phase

Planning Phase

Types of FMEA

System/Functional FMEA

Process FMEA

Design FMEA

Manufacturing FMEA

Software FMEA

How to Make an FMEA